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2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair

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  1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Disconnect Battery: adım 1, 2 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Disconnect Battery: adım 1, 2 resimden 2.
    • As a safety precaution, use a Phillips screwdriver to disconnect the negative battery terminal.

    • Make sure you never disconnect the positive terminal of the battery before the negative terminal.

  2. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Loosen Carburetor Intake Band Clamp: adım 2, 2 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Loosen Carburetor Intake Band Clamp: adım 2, 2 resimden 2.
    • Use a ratchet with a 10 mm socket to loosen the clamp that connects the carburetor to the intake manifold.

  3. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Plastic Side Panels: adım 3, 2 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Plastic Side Panels: adım 3, 2 resimden 2.
    • Use a flat blade screwdriver to pry and remove the rivets securing both of the side panels so that you will be able to easily access the carburetor.

    • There are about 10 rivets to remove.

  4. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Black Plastic Side Panel: adım 4, 2 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Black Plastic Side Panel: adım 4, 2 resimden 2.
    • Use a T30 Torx screwdriver to remove the screw securing the black plastic panel on the left side of the four wheeler.

  5. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Bolt That Secures Right Side Panel: adım 5, 1 resimden 1.
    • Use a wrench with a 10 mm socket to remove the hex bolt that secures the green plastic panel on the right side of the four wheeler.

  6. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Disconnect Air Vent Line from Engine: adım 6, 1 resimden 1.
    • Disconnect the air vent line from the engine.

  7. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Disconnect Air-Intake Tube from Metal Frame: adım 7, 1 resimden 1.
    • Remove the plastic rivet that connects the air-intake tube to the metal frame of the four wheeler.

  8. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Pull Air-Intake Tube Back: adım 8, 1 resimden 1.
    • Pull the air-intake tube backwards away from the air filter box.

  9. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Screw from Bottom of Air Filter Box: adım 9, 3 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Screw from Bottom of Air Filter Box: adım 9, 3 resimden 2. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Screw from Bottom of Air Filter Box: adım 9, 3 resimden 3.
    • Use a 10 mm socket wrench to remove the screw on the right hand side of the bottom of the black air filter box.

  10. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Air Filter Box: adım 10, 1 resimden 1.
    • At this point, the black air filter box should be loose. Lift the air filter box vertically out of the four wheeler.

  11. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Disconnect Carburetor Gas Line: adım 11, 2 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Disconnect Carburetor Gas Line: adım 11, 2 resimden 2.
    • Use your fingers to pull the gas line off of the carburetor.

  12. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Vacuum Line from Carburetor: adım 12, 1 resimden 1.
    • Use your fingers to disconnect the vacuum line from the carburetor.

  13. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Disconnect Electrical Sensor: adım 13, 2 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Disconnect Electrical Sensor: adım 13, 2 resimden 2.
    • Disconnect the electrical sensor connector located on the top frame of the right side of the four wheeler.

    • Be gentle so you do not break the plastic connector.

    • You will probably have to pry the clip on the connector with a small flat blade screwdriver to separate the two halves of the connector.

  14. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Carburetor Cover: adım 14, 1 resimden 1.
    • Use a Phillips screwdriver to remove the screw that secures the black cover on the right side of the carburetor.

  15. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Throttle Cable: adım 15, 2 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Throttle Cable: adım 15, 2 resimden 2.
    • Twist the spring-loaded mechanism located underneath the black cover that was just removed in the previous step in order to loosen and slip the throttle cable out of the inside of the carburetor.

  16. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Choke Cable: adım 16, 2 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Choke Cable: adım 16, 2 resimden 2.
    • Remove the choke cable attached to the carburetor by twisting the carburetor around to unscrew it.

  17. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove the Carburetor from the Four Wheeler: adım 17, 1 resimden 1.
    • At this point, the carburetor should be fully disconnected. Lift the carburetor up out of the four wheeler and gently place it on a table where it can be further disassembled.

  18. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Primer Assembly: adım 18, 2 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Primer Assembly: adım 18, 2 resimden 2.
    • Use the Phillips screwdriver to remove the two screws holding the primer assembly on the carburetor.

    • When you take this screw out, be careful that you do not lose the spring underneath it.

  19. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Top Cover: adım 19, 3 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Top Cover: adım 19, 3 resimden 2. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Top Cover: adım 19, 3 resimden 3.
    • Use a Phillips screwdriver to unscrew the four screws that secure the top metal cover of the carburetor, and remove the cover.

    • After you remove the metal cover, pull out the spring and rubber bellows that was underneath it.

    • Be sure to remember the position of the vacuum holder highlighted in the picture so that you can put it back in the same position later.

  20. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Float-Bowl Assembly: adım 20, 3 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Float-Bowl Assembly: adım 20, 3 resimden 2. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Float-Bowl Assembly: adım 20, 3 resimden 3.
    • Use a Phillips screwdriver to remove the four screws that secure the float-bowl assembly.

  21. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Float Assembly: adım 21, 2 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Remove Float Assembly: adım 21, 2 resimden 2.
    • Use a punch or small flat blade screwdriver to drive out the pin holding the float and lift the float out.

  22. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Clean Carburetor: adım 22, 2 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Clean Carburetor: adım 22, 2 resimden 2.
    • Thoroughly spray the disassembled carburetor pieces with Super Clean and scrub everything with a toothbrush.

    • Rinse the parts with water from a garden hose.

  23. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Dry with Compressed Air: adım 23, 1 resimden 1.
    • Use an air compressor to blow air through all of the openings in the carburetor to dry it.

  24. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Clean with Carburetor Cleaner: adım 24, 2 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Clean with Carburetor Cleaner: adım 24, 2 resimden 2.
    • Thoroughly spray carburetor cleaner all over the outside, inside, and openings of the carburetor.

    • Be careful not to get carburetor cleaner on your skin or eyes or breathe it in.

  25. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Replace Idle Speed Adjustment Screw and Spring: adım 25, 1 resimden 1.
    • Unscrew and replace the idle speed adjustment screw and spring provided in the carburetor kit.

  26. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Replace the Idle Air Adjustment Needle: adım 26, 2 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Replace the Idle Air Adjustment Needle: adım 26, 2 resimden 2.
    • Use a flat blade screwdriver to unscrew and replace the idle air adjustment needle along with its rubber o-rings provided in the carburetor kit.

    • Be sure to take note of the number of turns that the screw is initially screwed in, as this is the factory adjusted idle air for the four wheeler; you will want to put this screw in the exact same position when you screw the new needle in.

  27. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Replace Carburetor Jet: adım 27, 1 resimden 1.
    • Use a flat blade screwdriver to unscrew and replace the carburetor jet provided in the carburetor kit.

  28. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Replace Orifice #1: adım 28, 1 resimden 1.
    • Use a flat blade screwdriver to unscrew and replace the orifice highlighted in the photo.

  29. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Replace Orifice #2: adım 29, 1 resimden 1.
    • Use a flat blade screwdriver to unscrew and replace the orifice shown in the photo.

  30. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Replace Orifice #3: adım 30, 1 resimden 1.
    • Use a flat blade screwdriver to unscrew and replace the orifice shown in the photo.

  31. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Replace Float Inlet Needle and Spring: adım 31, 3 resimden 1. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Replace Float Inlet Needle and Spring: adım 31, 3 resimden 2. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Replace Float Inlet Needle and Spring: adım 31, 3 resimden 3.
    • Replace the float inlet needle and spring provided in the carburetor kit.

    • Use pliers to re-attach the float to the carburetor by pressing in the float pin.

  32. 2004-2006 Honda Rancher 350 Four Wheeler Carburetor Repair, Replace Float Bowl Gasket: adım 32, 1 resimden 1.
    • Remove the old gasket from the float bowl assembly and replace it with the new gasket provided in the kit.

Sonuç

There are other optional parts included in the kit that you can replace if they are worn-out on your specific carburetor. Once you have finished replacing all of the old parts, reassemble your device by following these instructions in reverse order.

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MASConsultants

Üyelik tarihi: 04/03/17

391 İtibar

1 Kılavuz yazıldı

2 Yorum

It was a good article until step # 7. This is not a gas line. It is an engine vent line that goes from the engine to the air cleaner box. It has nothing to do with gasoline.

Norma Johnson - Yanıt

Thanks for your feedback - this was absolutely a mistake and I have updated the article to correct it.

MASConsultants -

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