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Giriş

Follow this guide to disassemble the traveling valve for repair or replacement.

Parçalar

Hiçbir parça belirtilmedi.

  1. India Mark III Traveling Valve Replacement, Access Door: adım 1, 2 resimden 1. India Mark III Traveling Valve Replacement, Access Door: adım 1, 2 resimden 2.
    • Before performing any repairs, perform a water test on the pump by raising and lowering the handle a full 40 strokes. A properly performing pump will yield greater than 10 liters.

    • Remove the hex head bolt from the top of the access door on the pump head.

    • On reassembly, this bolt should be hand-tight.

  2. India Mark III Traveling Valve Replacement: adım 2, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 2, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 2, 3 resimden 3.
    • Pull the access door straight up off the pump head.

    • Store the access door in a sanitary place to prevent contamination.

  3. India Mark III Traveling Valve Replacement: adım 3, 2 resimden 1. India Mark III Traveling Valve Replacement: adım 3, 2 resimden 2.
    • The access door has a tongue that fits into the base of the pump head.

    • The access door makes a convenient tray to hold nuts and bolts during the disassembly.

  4. India Mark III Traveling Valve Replacement, Chain: adım 4, 3 resimden 1. India Mark III Traveling Valve Replacement, Chain: adım 4, 3 resimden 2. India Mark III Traveling Valve Replacement, Chain: adım 4, 3 resimden 3.
    • Place the spacer collar around the pump rod below the raised chain, with the beveled side down, and the flat side facing up.

  5. India Mark III Traveling Valve Replacement: adım 5, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 5, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 5, 3 resimden 3.
    • The following procedure requires two people. If you attempt to do this alone, you risk injuring yourself and damaging the pump.

    • Lift the pump handle until the base of the chain comes to rest on the spacer collar, and the chain is slack. Hold the handle in this position while the chain is being detached.

  6. India Mark III Traveling Valve Replacement: adım 6, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 6, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 6, 3 resimden 3.
    • Using the two access holes, place an angled socket wrench on the bolt and nut attaching the chain to the pump handle.

  7. India Mark III Traveling Valve Replacement: adım 7, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 7, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 7, 3 resimden 3.
    • Hold the wrench on the bolt stationary.

    • Loosen the nut.

  8. India Mark III Traveling Valve Replacement: adım 8, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 8, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 8, 3 resimden 3.
    • Remove the nut from the chain bolt.

  9. India Mark III Traveling Valve Replacement: adım 9, 2 resimden 1. India Mark III Traveling Valve Replacement: adım 9, 2 resimden 2.
    • Remove the washer from the chain bolt.

  10. India Mark III Traveling Valve Replacement: adım 10, 2 resimden 1. India Mark III Traveling Valve Replacement: adım 10, 2 resimden 2.
    • Remove the chain bolt.

  11. India Mark III Traveling Valve Replacement: adım 11, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 11, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 11, 3 resimden 3.
    • Pull the top of the chain straight off of the pump handle.

  12. India Mark III Traveling Valve Replacement, Head: adım 12, 3 resimden 1. India Mark III Traveling Valve Replacement, Head: adım 12, 3 resimden 2. India Mark III Traveling Valve Replacement, Head: adım 12, 3 resimden 3.
    • Remove the two bolts from the handle side of the pump head.

    • Use one wrench on the bolt and another on the nut beneath. Hold the bolt stationary and loosen the nut.

  13. India Mark III Traveling Valve Replacement: adım 13, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 13, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 13, 3 resimden 3.
    • Remove the two bolts and nuts from the handle side.

  14. India Mark III Traveling Valve Replacement: adım 14, 2 resimden 1. India Mark III Traveling Valve Replacement: adım 14, 2 resimden 2.
    • After removing the two handle side bolts, have your partner support the weight of the handle.

    • Remove the two remaining bolts in the same fashion.

  15. India Mark III Traveling Valve Replacement: adım 15, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 15, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 15, 3 resimden 3.
    • Lift and remove the pump head from the pump.

    • Store the pump head in a sanitary place, preferably above ground, to prevent contamination.

  16. India Mark III Traveling Valve Replacement, Chain: adım 16, 2 resimden 1. India Mark III Traveling Valve Replacement, Chain: adım 16, 2 resimden 2.
    • Slightly twist the head flange, until the corners overhang the top of the tank far enough to grab.

  17. India Mark III Traveling Valve Replacement: adım 17, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 17, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 17, 3 resimden 3.
    • Lift the head flange up about one foot above the tank.

  18. India Mark III Traveling Valve Replacement: adım 18, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 18, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 18, 3 resimden 3.
    • Slide the rod clamp around the pump rod, and support it on the tank base.

    • Make sure the pegs in the base of the rod clamp fit into the appropriate holes in the top of the tank.

  19. India Mark III Traveling Valve Replacement: adım 19, 2 resimden 1. India Mark III Traveling Valve Replacement: adım 19, 2 resimden 2.
    • Tighten the rod clamp against the pump rod.

    • Be sure the pump rod is centered within the jaws of the clamp and held securely.

  20. India Mark III Traveling Valve Replacement: adım 20, 2 resimden 1. India Mark III Traveling Valve Replacement: adım 20, 2 resimden 2.
    • Lower the head flange.

  21. India Mark III Traveling Valve Replacement: adım 21, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 21, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 21, 3 resimden 3.
    • Unscrew the chain from the top of the pump rod.

    • Remove the chain.

    • Check the chain for signs of wear or damage.

    • Set the chain in a sanitary place, such as the access door that was previously removed.

  22. India Mark III Traveling Valve Replacement, Pump Rod: adım 22, 3 resimden 1. India Mark III Traveling Valve Replacement, Pump Rod: adım 22, 3 resimden 2. India Mark III Traveling Valve Replacement, Pump Rod: adım 22, 3 resimden 3.
    • Remove the spacer from around the pump rod.

  23. India Mark III Traveling Valve Replacement: adım 23, 1 resimden 1.
    • Remove the jam nut from the top of the pump rod.

  24. India Mark III Traveling Valve Replacement: adım 24, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 24, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 24, 3 resimden 3.
    • Remove the head flange.

  25. India Mark III Traveling Valve Replacement: adım 25, 1 resimden 1.
    • Screw the jam nut back onto the top of the pump rod.

  26. India Mark III Traveling Valve Replacement: adım 26, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 26, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 26, 3 resimden 3.
    • Screw a T-handle onto the top of the pump rod. Tighten the T-handle against the jam nut.

  27. India Mark III Traveling Valve Replacement: adım 27, 2 resimden 1. India Mark III Traveling Valve Replacement: adım 27, 2 resimden 2.
    • Have one team member lightly pull up on the T-handle, while another loosens the rod clamp. This will prevent damage to the pump.

  28. India Mark III Traveling Valve Replacement: adım 28, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 28, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 28, 3 resimden 3.
    • Remove the rod clamp from the tank.

  29. India Mark III Traveling Valve Replacement: adım 29, 2 resimden 1. India Mark III Traveling Valve Replacement: adım 29, 2 resimden 2.
    • Use the T-handle to rotate the entire pump rod clockwise several full turns.

    • The foot valve is threaded and will screw into the base of the traveling valve, allowing you to pull the two valves up out of the well together.

    • Keep turning until the resistance greatly increases. The foot valve will provide this resistance when fully screwed into the traveling valve base.

  30. India Mark III Traveling Valve Replacement: adım 30, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 30, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 30, 3 resimden 3.
    • Use the T-handle to pull the pump rod straight up out of the well.

  31. India Mark III Traveling Valve Replacement: adım 31, 2 resimden 1. India Mark III Traveling Valve Replacement: adım 31, 2 resimden 2.
    • Pull the pump rod up a few feet, past the first joint.

  32. India Mark III Traveling Valve Replacement: adım 32, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 32, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 32, 3 resimden 3.
    • Replace the rod clamp on the base of the pump.

    • Tighten the rod clamp against the pump rod.

  33. India Mark III Traveling Valve Replacement: adım 33, 2 resimden 1. India Mark III Traveling Valve Replacement: adım 33, 2 resimden 2.
    • Make sure there is at least 6 inches of space between the joint and the rod clamp to allow yourself enough room to work. If necessary, continue pulling the rod out of the well before tightening the rod clamp to ensure sufficient spacing.

  34. India Mark III Traveling Valve Replacement: adım 34, 1 resimden 1.
    • Be sure the rod clamp is tightened against the pump rod.

  35. India Mark III Traveling Valve Replacement: adım 35, 2 resimden 1. India Mark III Traveling Valve Replacement: adım 35, 2 resimden 2.
    • Use two wrenches to loosen the joint between the top section of pump rod and the rest of the pump rod.

  36. India Mark III Traveling Valve Replacement: adım 36, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 36, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 36, 3 resimden 3.
    • Separate the top section of pump rod from the joint.

    • Lift up the top section of pump rod and remove it.

    • Set the section of pump rod in a sanitary place, and remove the T-handle from the top.

  37. India Mark III Traveling Valve Replacement: adım 37, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 37, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 37, 3 resimden 3.
    • Screw the jam nut and T-handle onto the top of the remaining section of pump rod still in the well.

    • Tighten the T-handle against the jam nut.

  38. India Mark III Traveling Valve Replacement: adım 38, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 38, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 38, 3 resimden 3.
    • Loosen the rod clamp and repeat the procedure for the next section of pump rod.

  39. India Mark III Traveling Valve Replacement: adım 39, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 39, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 39, 3 resimden 3.
    • When you reach the final section of the pump rod, remove the rod clamp from the tank.

  40. India Mark III Traveling Valve Replacement: adım 40, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 40, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 40, 3 resimden 3.
    • Lift the pump rod and valves straight up out of the well.

    • Set the rod aside, taking care to keep the valves clean and off the ground.

  41. India Mark III Traveling Valve Replacement, Foot Valve: adım 41, 2 resimden 1. India Mark III Traveling Valve Replacement, Foot Valve: adım 41, 2 resimden 2.
    • Unscrew the foot valve from the traveling valve.

  42. India Mark III Traveling Valve Replacement: adım 42, 3 resimden 1. India Mark III Traveling Valve Replacement: adım 42, 3 resimden 2. India Mark III Traveling Valve Replacement: adım 42, 3 resimden 3.
    • Separate the foot valve from the traveling valve.

    • Check the foot valve components for signs of wear or damage.

  43. India Mark III Traveling Valve Replacement, Traveling Valve: adım 43, 3 resimden 1. India Mark III Traveling Valve Replacement, Traveling Valve: adım 43, 3 resimden 2. India Mark III Traveling Valve Replacement, Traveling Valve: adım 43, 3 resimden 3.
    • Use a finger to push the rubber valve poppet out of the traveling valve.

  44. India Mark III Traveling Valve Replacement: adım 44, 2 resimden 1. India Mark III Traveling Valve Replacement: adım 44, 2 resimden 2.
    • Remove the poppet from the traveling valve.

    • Check for signs of wear or damage.

Sonuç

To reassemble your device, follow these instructions in reverse order.

Andrew Optimus Goldheart

Üyelik tarihi: 17-10-2009

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